Engine, Construction, Diagnosis, Disassembly, and Inspection
CHAPTER 1:
Engine Operation, Simple Engine,
Four-Stroke Engine Operation, Cylinder Arrangement, Valve train,
Cylinder Block, Front wheel Drive, Engine Classifications,
Combustion Camber designs, Firing Order, Types of Cooling
Systems, ignition Types, Study Questions, ASE Style Review
Questions
CHAPTER 2:
Cleaning the Engine, General Shop
Health and Safety, Hazardous Materials, Cleaning Methods,
Cleaning The Outside of the Engine, Cleaning the Inside of
the Engine, Study questions, ASE Style Review Questions.
CHAPTER 3:
Engine Shop Safety, Tools, And
Equipment, Shop Safety, Hand Tools, Pullers, Air Tools, Shop
Equipment, Electric Machinery, Hydraulic Equipment, Other Shop
Equipment, Study Questions, Safety Test.
CHAPTER 4:
Measuring, Metric System,
Measuring Tools, Precision Measuring Tools, Study Questions, ASE
Style Review Questions
CHAPTER 5:
Diagnosing Engine Problems,
Diagnosing Problems Before And Overhaul, Oil Consumption, Fuel
Mixture Problems, Compression Loss, Engine Noises, Oil Pressure
Problems, Cooling System Problems, Electronic
Failures/Engine Damage, Study Questions, ASE Style Review
Questions.
CHAPTER 6:
Engine Removal, Disassembly,
Inspection, And-in-Car Repairs, Shop Manuals, Engine Removal,
Engine Disassembly, Ordering Parts, Major Engine Repair - Engine
in the Vehicle, Study Questions, ASE Style Review
Questions.
Section 2:
The Breathing Section
CHAPTER 7:
Cylinder Head: Parts and Service,
head Disassembly, Carbon Removal, Crack Inspection, Crack
Repair, Valve Guide Inspection, Valve Guide Repair, Valve Guide
Seals, Resurfacing Heads, Study Questions, ASE Style Review
Questions
CHAPTER 8:
Cylinder Head: Springs, Valves,
and Valve Seats, Valve Springs, Push Rods, Rocker Arms, Valves
and Valve Service, Valve Seats And Service, Reassembling The
Head, Study Questions, ASE Style Review Questions.
CHAPTER 9:
Cam and Manifolds/Make Power,
Camshaft, Cam Thrust, Valve Lash (Clearance), Valve Lifters,
Valve Timing, Cam Drives, Manifolds, Turbochargers,
Superchargers, Putting it all Together, Study Questions, ASE
Style Review Questions
Section 3:
Cylinder Block Assembly
CHAPTER 10:
Cylinder Block - Inspection and
Service, Cleaning the Block, Oil and Water Plugs, Main Bearing
Caps, Main Bearing Bore Alignment, Decking the Block, Inspecting
Cylinder Bores, Deglazing Cylinders, Reboring Cylinders, Honing
Cylinders to Size, Chamfering the Cylinder, Cylinder Sleeves,
Lifter Bores, Final Block Preparation, Study Questions, ASE
Style Review Questions.
CHAPTER 11:
Crankshaft, Bearings, and Engine Balancing,
Crankshaft Design, Crake End Thrust, Checking Crank Condition,
Bearing inserts, Engine Balancing, Study Questions, ASE Style
Review Questions.
CHAPTER 12:
Piston, Rings, and Connecting
Rod, Pistons, Piston Rings, Connection Rods, Wrist Pins, Study
Questions, ASE Style Review Questions
CHAPTER 13:
Lubrication System, The
Lubrication System, Oil, Oil Pumps, Priming the system, Oil Filters,
Crankcase Ventilation, Study Questions, ASE Style Review
Questions.
CHAPTER 14:
Cooling System, The Cooling
System, Cooling system, Circulation, Water Pumps, Belts,
Thermostat, Thermostat Bypass, Radiators, Study Questions, ASE
Style Review Questions
Section 4:
Engine Repair And
Reassembly
CHAPTER 15:
Engine Hardware, Fasteners,
Thread Repair, and Gaskets, Characteristics of Fasteners, Bolt Stretch,
Torque and Friction, Bolt Failures, Drill Bits, Taps and Thread,
Repairing Broken Fasteners, Flared Lines, Gaskets, Gasket
Sealer, Seals, Study Questions, ASE Style Review Questions
CHAPTER 16:
Reassembly and Starting,
Warranty, reassembly, Completion of Assembly, Engine
Installation, Engine Starting and Initial Break-in of The
Camshaft, Final Inspection and Cleaning, Study Questions, ASE
Style Review Questions.
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